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HLFR-400 Automatic Diamond Wire Stone Wire Rewinder Machine

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The HLFR-400 Diamond Stone Wire Rewinder Machine is the diamond wire rewinder that introduces the best technology to optimize the use of ultra-thin multi-wire saw operation in the stone cutter applications. With INOVANCE PLC programmable control and precision servo-drive, this stone cutting wire tensioner keeps the perfect wire tension under digital control 0-130N. It has an integrated pay-off/take-up system that allows easy delivery of wires and a linear, flat winding on 390mm diameter reels which hold up to 50 km of 0.1-1 mm diamond wire, per spool. A maximum line speed of 300 m/min with the 400 mm winding stroke eliminates wire slack and helps eliminate saw breakages, allowing stable, high-efficiency block cutting to take place. Easy access via an ingenious, human-friendlier interface, foot-switch hydraulic reel expansion helps to change and replace rolls with ease: allowing this multi-wire saw rewinder to be a perfect asset to any modern fabrication shop helping to achieve automated, reliable wire management.



Automatic Diamond Wire Stone Wire Rewinder Machine



Automatic Diamond Wire Stone Wire Rewinder Machine



Automatic Diamond Wire Stone Wire Rewinder Machine



Multi-wire saw Ultra-thin diamond wire rinding to cut stone and marble blocks

Granite, quartz, and engineered stone processing Tension control

Robotic equipment dealing with wire in dimensional stone facilities and profiles of slabs

Constant circulation through sawmills of slab and block with heavy wire usage

Connection with belt saw and gang thief systems to cut medium-thick portions of material

Console

Console

Visual control console which is easy to use and operate. All cutting functions can be easily controlled and without any difficulties due to the clear layout and easy operation.

Wire Roller

Able to store 30 km or 50km of ultra thin diamond wire per roller. The individual 8001000 m pieces of wire are automatically released to be cut, which is then worn or passivated and the next 1000 m piece of wire is automatically moved forward to ensure that the cutting continues at a high level of accuracy and precision.

Wire Roller
Foot Switch

Foot Switch

Foot operated convenient switch: The dual side hydraulic ejector rods can be easily controlled using a special foot-operated switch to ensure efficiency and safety of the operator in installing wire rollers.

Accurate Tension Control: Digital servo tension (0-130 N) avoids the slip and slack of the wire and also slippage and breakage

High Capacity: The capacity to hold up to 50 km of diamond wire to minimize time wasted in changing the reels

Speed of Fast Line: Max 300 m/min uninterrupted block cutting processes

Integrated Design: One rigid, low-vibration frame that holds pay-off, tension and take-up

Easy to Use Interface: PLC touch screen with high visibility program editing and maintenance warnings

Hydraulic Expansion: To place reels in a quick and secure measure, the foot-switch is used.

Servo-driven system has low maintenance: mechanical wear is minimized and service life increased

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