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Stone processing is a big industry that relies heavily on technology. A decision concerning the choice of equipment brings about changes in the productivity, the amount of usable material, and the long time costs of factory operation. Today, among the devices that provide large-scale cutting of stone slabs, only the gang saw is still a widely discussed and popular machine. However, as we witness the growth of CNC bridge saw and waterjet machine markets, many potential buyers, mostly in Western Europe and the US, get to their point: Is a gang saw an outdated stone cutting solution or not at all?
The article is essentially a deep dive into answering the above question. It incorporates the knowledge of the industry, feedback from the pros, user experience, and interviews with JingYang executives, a reputed stone machinery maker. Eventually, this will result in you knowing solidly if your particular gang saw business Bob needs and to be able to decide on the most suitable manufacturer for you.
Are you familiar with the term gang saw? The impression one could get is that the gang saw is quite a sturdy, powerful stone-cutting tool that helps dress granite, marble, limestone, and other similar big stone blocks and then provides different slabs simultaneously. One widely known difference between the gang saw and the single blade machines is that the gang saw implements multiple blades aligned parallel, thus providing the cutting of left downs in one procedure without interruption.
What could be the cutting advantages:
Thanks to the reasons listed above, the equipment under discussion is aware of the works at quarries, big stone factories, and export-oriented processing plants.
Even if technology keeps soaring, gang saws from the pre coverage are amongst the strongest cards on a Western market green. The issues are simple and material.
To begin with, utilization is a big issue. Stone blocks are luxury products, and gang saws have been famous for their ability to not only provide a uniform cut with tight tolerances but also to minimize waste. Next, operational stability is a major requirement of factories running multiple shifts. A properly assembled gang saw can function non-stop with scheduled procedures destined for maintenance at predictable times only.
It is ultimately those European and North American stone processors who are most focused on ROI in the long run hence not short run speed that switch to gang saws, although there may be cases when faster cutting is achieved by use of technologies of newer generation. Instead, gang saws are winners at durability, cost efficiency, and total slab output over time.
Check any reliable gang saw manufacturing company, and you are land on JingYang one of the players who have been in the industry for more than three decades. With the same length of experience in the manufacturing of stone machinery, JingYang has traditionally combined their strong engineering know-how with the latest mode of working production standard.
According to the company’s official profile on👉 https://www.stonemachinerypro.com/about-usJingYang is a 50,000m² production facility with a team of over 260 technicians. The company has been a nationally high-tech enterprise with the top-of-the-line R&D, manufacturing, quality assurance, and after-sales support all seamlessly integrated moving as one unit assuredly.
Such a large-span, a well-thought-out system has permitted JingYang to issue gang saws that can comfortably fit the global standards in terms of operational convenience, safety, and life span.
For the Western clientele, it is a must that factories should be equipped with certified control equipment and quality management systems unless, of course, this is their minimal. Moreover, through a variety of internationally recognized standards, JingYang gains backers for the following:
The direction of the entire quality assurance process here made up a few very close, candid customers, as well as for the European and North American market that identifies impairing, safety compliance, and performance as some of their most ethical priorities.
That gang saw is a kind of machine that fits all sizes has not been true. Actually, they do have a wide range of applications but, nevertheless, these are fairly clearly defined and limited.
Some of the widely-known applications:
The majority of JingYang customers refer to the gang saw as the piece of equipment that goes first (production line), while the rest of the machines such as bridge saws and polishing lines are places downstream. It is in this way that the achievement of maximum outputs as well as the continuation of a constantly high-quality level of products is guaranteed.
The user feedback aside from giving the technical specs a very important understanding of the real situation. Here are the main topics that JingYang gang saw buyers in Europe and North America have highlighted:
“During long shifts the machine is running steadily. Maintenance is quite easy and comfortable.”— Italian stone processor
“ We noticed the consistency in slab thickness and our rework rate has dropped drastically.”— U.S. granite supplier
“The technical support was so efficient during installation and training.”— Canada factory manager
These testimonies give a hint of what buyers value the most: reliability, accuracy, and continuous support.
JingYang sees cooperation over a long period of time and not just one-time sales as their priority. The factory employee plant, the distributors, and the project contractor companies working worldwide with the company benefit from tailor-made configurations according to various local stone varieties and production requirements thus each significantly different standard one for individual.
The partnership will often involve:
According to this type of co-ordination, the partners decrease the risk of investment and take full advantage of the opportunity at the same time.
Makes a decision in a particular case in favor of one of gang saw and CNC bridge saw or waterjet machine is a difficult task. The point is that all three pieces of equipment are intended for different purposes.
These machines are more complementary than competitive. The gang saw will be a never-ending favorite choice of factories that are volume and consistency-oriented.
Most definitely, gang saws are the medium to large working scale level of factories type of equipment. Unless slab volume is big enough to justify the change, small factories would be more comfortable with a bridge saw.
In a scenario where the maintenance is done on time, a top-notch gang saw has a service life that can range from 10–15 years and even more.
That’s a yes. Apart from remote support, JingYang also provides help during installation and operator training for those customers who are located internationally.
The stones are in the following categories: granite, marble, limestone, sandstone, and any kind of natural stones that are extensively used in construction and decoration.
Sure thing. JingYang gang saws have been designed and manufactured in conformance with CE requirements set for the European market.
Then, the question is straightforward; Is Gang Saw a best stone cutting choice? Most of the time, if a company wants to mass-produce slabs, be efficient in the use of materials, and stay stable in the long run, the answer is yes.
The stone processing industry owes its gang saw to the manufacturers that have accompanied them through their experience, quality-certified systems, and worldwide customer trust. They are the reason that makes it a symbol of the industry today.
Deciding on the technology used by the machine one equips a factory with, is not as simple as technology only. There are also factors like trust, partnership, and sustainable growth. Quite a number of stone processors in Europe and North America still rely upon a gang saw that has been able to bring these simple, yet important, things to what they have been and are showing them up there.
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